niki
11-12-2007, 04:20 AM
Good day
I would like to share with you a different way of cutting 45* frame members.
Instead of messing-up with angles and protractors, I'm using a big, dedicated triangle.
I'm using different "stop" method, instead of clamping the stop 15 feet (just joking) behind the sled, I'm positioning the stop on the front. That way, I don't need any extensions running back of the triangle.
The cutting method is “Left” and “Right” to overcome any very small deviations from 45° and 90°.
One important point.
I'm cutting the frame members to “final dimensions”, before cutting the 45°.
As you will see on the pictures, the triangle vertex is positioned at the center of the kerf, which means that, every cut will shorten the member by ½ a kerf width and, because we are cutting each member from both sides, each member will be shortened by 1 kerf width.
Or in simple words;
If you are using a 1/8" kerf blade, add 1/8" to the “final dimensions” to get your planned dimensions after cutting.
On the two last pics, you can see the improved sled with a plywood triangle that I copied from the plastic one
And the rest of the story, is on the pictures.
Regards
niki
http://i158.photobucket.com/albums/t104/nanikami/TS%20Miter%20sled/01.jpg
http://i158.photobucket.com/albums/t104/nanikami/TS%20Miter%20sled/02.jpg
http://i158.photobucket.com/albums/t104/nanikami/TS%20Miter%20sled/03.jpg
http://i158.photobucket.com/albums/t104/nanikami/TS%20Miter%20sled/04.jpg
http://i158.photobucket.com/albums/t104/nanikami/TS%20Miter%20sled/05.jpg
http://i158.photobucket.com/albums/t104/nanikami/TS%20Miter%20sled/06.jpg
http://i158.photobucket.com/albums/t104/nanikami/TS%20Miter%20sled/07.jpg
http://i158.photobucket.com/albums/t104/nanikami/TS%20Miter%20sled/08.jpg
http://i158.photobucket.com/albums/t104/nanikami/TS%20Miter%20sled/09.jpg
http://i158.photobucket.com/albums/t104/nanikami/TS%20Miter%20sled/10.jpg
http://i158.photobucket.com/albums/t104/nanikami/TS%20Miter%20sled/11.jpg
http://i158.photobucket.com/albums/t104/nanikami/TS%20Miter%20sled/12.jpg
I would like to share with you a different way of cutting 45* frame members.
Instead of messing-up with angles and protractors, I'm using a big, dedicated triangle.
I'm using different "stop" method, instead of clamping the stop 15 feet (just joking) behind the sled, I'm positioning the stop on the front. That way, I don't need any extensions running back of the triangle.
The cutting method is “Left” and “Right” to overcome any very small deviations from 45° and 90°.
One important point.
I'm cutting the frame members to “final dimensions”, before cutting the 45°.
As you will see on the pictures, the triangle vertex is positioned at the center of the kerf, which means that, every cut will shorten the member by ½ a kerf width and, because we are cutting each member from both sides, each member will be shortened by 1 kerf width.
Or in simple words;
If you are using a 1/8" kerf blade, add 1/8" to the “final dimensions” to get your planned dimensions after cutting.
On the two last pics, you can see the improved sled with a plywood triangle that I copied from the plastic one
And the rest of the story, is on the pictures.
Regards
niki
http://i158.photobucket.com/albums/t104/nanikami/TS%20Miter%20sled/01.jpg
http://i158.photobucket.com/albums/t104/nanikami/TS%20Miter%20sled/02.jpg
http://i158.photobucket.com/albums/t104/nanikami/TS%20Miter%20sled/03.jpg
http://i158.photobucket.com/albums/t104/nanikami/TS%20Miter%20sled/04.jpg
http://i158.photobucket.com/albums/t104/nanikami/TS%20Miter%20sled/05.jpg
http://i158.photobucket.com/albums/t104/nanikami/TS%20Miter%20sled/06.jpg
http://i158.photobucket.com/albums/t104/nanikami/TS%20Miter%20sled/07.jpg
http://i158.photobucket.com/albums/t104/nanikami/TS%20Miter%20sled/08.jpg
http://i158.photobucket.com/albums/t104/nanikami/TS%20Miter%20sled/09.jpg
http://i158.photobucket.com/albums/t104/nanikami/TS%20Miter%20sled/10.jpg
http://i158.photobucket.com/albums/t104/nanikami/TS%20Miter%20sled/11.jpg
http://i158.photobucket.com/albums/t104/nanikami/TS%20Miter%20sled/12.jpg