I'm working with a group at the local school building a set for a school dance. We have to fit a 1/2" plywood piece into a 3/8" dado 3/8" deep into the center of an 8'-2x8 and 10'-2x10. Right now we are using a router and a straight edge to cut the dado. We have access to an older Delta cabinet saw but no dado set. I should be able to cut most of the dado using the one blade and making two passes, although this should leave a small strip in the middle of the dado. Is there a blade with a thicker kerf? I think it would be suicide to stack two 10" blades together (which was suggested). Should we just stick with the router setup?
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