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I would bring your ridgid insert into Sears b/c their craftsman seem to be the closest in design to Ridgids. They may have something or call woodcraft. They seem to be very helpful in person and over the phone. I like the idea of making your own but depending on your tools that could be easy or a pain in the ***.
I would start with the blade first, if you still have problems I'd work on the zero clearance insert.